TECHNOLOGY FOCUS - ELECTRICAL POWER AND ENERGY - Preferred Component: The cell structure further comprises an electrical insulator layer (32) contacting a second surface of the current collector layer; an anode layer contacting the second surface of the solid electrolyte layer. The electrical insulating layer extends across the gaps. The gap between adjacent cathode sheets is 0.015-0.4 inch. The anode layer comprises lithium. The solid electrolyte layer comprises a solid polymer electrolyte layer; a first edge; a second edge; a random polyether copolymer of ethylene oxide and an ether oxide from propylene oxide, butylene oxide or alkylglycidylether; a crosslinked solid ionically conductive polymer comprising urea groups, urethane groups, thiocarbamate groups, or their combinations, and inorganic particles. It encompasses a perimeter of the cathode layer of each cathode sheet. Each cathode sheet comprises a first edge and a second edge. The current collector layer comprises a first edge and a second edge. The cathode layer comprises a first edge, a second edge, a cathode active material, an electrically conductive material, an ionically conducting polymer, an electrolyte salt, and a vanadium oxide material or a lithiated vanadium oxide material. The first and second edges (35a, 35b) of the solid electrolyte layer extend beyond the first and second edges (37a, 37b) of each cathode sheet by 0.04-0.31 inch. The first edge of the electrolyte layer extends beyond the first edge of the cathode layer. The second edge of the electrolyte layer extends beyond the second edges of the cathode and collector layers, respectively. The first edge of the collector layer extends beyond the first edge of the cathode layer by 0.08-0.51 inch. It extends beyond the first edge of the electrolyte layer by 0.04-0.35 inch. The second edge of the collector layer extends beyond the second edge of the cathode layer by 0-0.315 inch. The series of discontinuous cathode sheets is arranged in rows to define a matrix of the discontinuous cathode sheets, where a gap defined between adjacent rows is 0-0.63 inch.Preferred Properties: The cathode sheet has a width of 0.75-24 inches, and a length of 0.25-24 inches.Preferred Material: The material of the third web comprises a solid electrolyte or an electrical insulator. The cathode active material is lithium cobalt oxide (LiCoO2), lithium nickel oxide (LiNiO2), lithium permanganate (LiMn2O4), or Li(M(1-x)Mnx))O2.x = greater than 0 and less than 1; andM = one or more metal elements, polyacetylene, polypyrrole, polyaniline, polythiophene, MoS2, MnO2, TiS2, NbSe3, CuCl2, fluorinated carbon, Ag2CrO4, FeS2, CuO, Cu4O(PO4)2, sulfur, or polysulfide.Preferred Method: The cutting step includes cutting the cathode web with rotating die blade(s) separated by circumferential blade spacing (D). The length or space (S) of each cathode sheet is a function of the first speed (W1) of cathode web movement relative to the circumferential die blade spacing and the second speed (W2) of the rotating die blade. The space between adjacent cathode sheets is defined by an equation: S = D((W2/W1)-1). The method further comprises laminating a web (lithium web) of lithium material with the electrolyte web; cutting through the lithium web, third web and electrolyte web at respective locations in alignment with the space between adjacent cathode sheets.    TECHNOLOGY FOCUS - MECHANICAL ENGINEERING - Preferred Component: The rotary cutting station comprises a rotary die having rotary die blade(s) separated by the circumferential blade spacing.